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The functioning of double lip oil seals is based on the principle of hydrodynamic lubrication. When a shaft rotates, the primary lip establishes a contact with the shaft surface, creating a micro-film of lubricant that facilitates smooth operation. This film reduces friction and wear, allowing the seal to maintain its integrity even under high-speed conditions. The secondary lip plays a crucial role in enhancing the sealing efficiency by reducing the chances of oil escaping and contaminants entering the sealed environment.

The design of high pressure rotary seals considers several key factors, including the type of fluid being sealed, operating temperature, pressure, and the speed of rotation. Typically, they are made from advanced materials like elastomers, PTFE (polytetrafluoroethylene), and specialty composites that can endure extreme conditions. The seal's design often incorporates a lip that makes contact with the rotating shaft, creating a barrier against the pressure.

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