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The formation process of hot dip galvanized layer is between the iron matrix and the outside of the pure zinc layer, the formation of iron-zinc alloy process, the workpiece surface in hot dip plating when the formation of iron-zinc alloy layer, so that the iron and pure zinc layer is well combined. The process of large roll galvanized wire can be simply described as: when the iron workpiece is immersed in the molten zinc liquid, the first zinc and α-iron (body-centered) solid melt is formed on the interface. This is a crystal formed by the matrix metal iron dissolved with zinc atoms in the solid state. The two metal atoms are fused with each other, and the attraction between the atoms is relatively small.

In the process of composite electroplating galvanized wire, the plating solution must be stirred to obtain the composite coating in which the particles dispersed in the matrix metal. Stirring methods include mechanical stirring, air stirring, ultrasonic stirring, bath circulation, etc. The acid activation solution in the production process can remove the corrosion products and oxide film on the surface of the low carbon steel wire without excessive corrosion on the matrix.