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Firstly, exceeding the maximum allowable diameter of a brake drum can detrimentally affect the vehicle's braking performance. When the diameter is too large, the brake shoes may not make proper contact with the drum surface. This reduced contact area limits the friction generated during braking, which can lead to increased stopping distances—an alarming safety hazard in emergency situations. Moreover, improper brake drum size can result in uneven wear of brake components, leading to further complications and costs for maintenance.
maximum allowable brake drum diameter

The expansion of the brake shoes is facilitated by a cam mechanism, which converts the linear motion of the brake pedal into the radial movement of the shoes. The cam rotates and pushes the shoes outward, increasing contact with the drum surface. Friction between the shoes and the drum generates the necessary braking force to slow down or stop the vehicle.
mechanical drum brake diagram
