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Characteristics of Coil Springs

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Improving spring materials
Wire springs are often shot peened to enhance fatigue resistance. The gaps between the coils are usually wide enough to let the shot pass through and condition the inside of the opposite coil, as well as the outside of the coils.

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Body Length: length from coil to coil, not including ends (hooks or loops)
Deflection at Load: the distance a spring compresses or extends when a given load is applied
Free Length (FL): the overall length of a spring in the unloaded position
Initial Tension (IT): the number of pounds of force it will take to overcome the tension holding the spring coils together before the spring will start to extend
Inside Dimension (ID): specified when the spring must fit over a rod or mandrel with enough clearance to operate freely
Load: the force applied to a spring that causes a deflection (i.e., movement)
Max Deflection: the difference between the overall length and maximum extension, measured on one side of spring
Maximum Extended Length: the length of an extension at full rated extension
Outside Dimension (OD):specified when the spring must fit into a circular hole (Work in Hole Diameter) with enough clearance to operate freely or when there areother housing issues)
Pitch: the distance from center to center of the wire in adjacent active coils
Solid Height: height of a compression spring under sufficient load to bring all coils into contact with adjacent coils
Spring Rate (stiffness): the change in load per unit deflection
Stress Relieve: a process that subjects the springs to low-temperature heat treatment to relieve residual stresses
Wire Size (WD): the diameter of the actual spring wire

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Total number of spring coils are counted from tip to top. To count the spring coils, simply start at one end of the spring, where the wire has been cut, then follow the wire round - every time you go through 360° that counts as a full coil (180° = 1/2 coil, 90° = 1/4 coil etc,). 

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