The process of welding metal leaves requires a high level of precision and skill. Due to their thinness, they can easily distort or burn through under intense heat, making the welding process a delicate balancing act between power and control. TIG (Tungsten Inert Gas) welding or MIG (Metal Inert Gas) welding, with their ability to provide precise control over the heat source, are commonly employed for such tasks. The use of protective gases helps to prevent oxidation and maintain the integrity of the metal leaves during the process.

6061 grade exhibits somewhat low strength compared to other grades in the 6000 series. Moreover, it has wide-ranging mechanical properties giving it incredible forming capabilities.