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The formation process of hot dip galvanized layer is the process of forming iron-zinc alloy between the iron matrix and the outside pure zinc layer. The surface of the workpiece forms the iron-zinc alloy layer during the hot dip plating, so that the iron and pure zinc layer is well combined. The process of large roll galvanized wire can be simply described as: when the iron workpiece is immersed in the molten zinc solution, the first zinc and α-iron (body-centered) solid melt is formed on the interface. This is a crystal formed by the matrix metal iron dissolved with zinc atoms in the solid state. The two metal atoms are fused with each other, and the gravitational attraction between the atoms is relatively small.

Compared with galvanizing, hot-dip galvanizing has lower production cost and less environmental impact than galvanizing. Because the coating obtained is thicker, hot-dip galvanizing has better protective performance than electric galvanizing, so it is an important protective coating for steel parts used in harsh working environment. Hot-dip galvanized products are widely used in chemical equipment, petroleum processing, ocean exploration, metal structure, electric power transmission, shipbuilding and other industries.