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In strict accordance with the multi-pass small compression rate drawing, the total compression rate is 96.48%, reducing the scraping of zinc layer. The whole wire drawing die is made of tungsten steel die and polycrystalline die. The Angle of the working cone of the wire drawing die is 12° ~ 16°, and the length of the sizing belt is 0.15 of the diameter of the wire, so as to ensure that the deformation of the zinc layer is basically synchronous with the steel wire substrate.

After the optimization of the process, mass production of 0.80mm electro galvanized steel wire electro galvanized zinc layer quality is controlled within 80 ~ 90g/m2, zinc layer quality dispersion is very small; The results show that the average weight of zinc layer is 14.5g/m2, the loss of zinc layer is less than 5%, and the tensile strength of steel wire is 2300 ~ 2500MPa. It not only effectively controls the quality of zinc layer of raw steel wire, but also reduces unnecessary waste and production cost.

Surface coating, surface inclusion and other defects can be removed locally from the surface of the deposited layer before galvanized, which can be found and treated by conventional techniques. Excess foam is caused by the introduction of soap and saponable fatty surfactants into the tank. Moderate foam formation rates may be harmless. The presence of a large number of tiny homogenous particles in the tank, which can stabilize the foam layer, mat with activated carbon to remove surface active substances, or make the foam less stable through filtration, are effective measures.